Fashion Club DeLuxe Cap
This vintage cap was made in the 1930s. It is marked “Fashion Club DeLuxe”, and that it has a waterproof peak. It is made of a heavyweight brown wool tweed. The sweatband has dropped most of the stitches.

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Novelty Automotive print cap
This cap was made in the 1950s. It is a lightweight novelty print, with scenes of turn of the century automobiles, motorists and ads. It has a leather sweatband. The liner is marked ” Gold Medal Award – Exclusively For Good Dressers”. The cap has a one piece top construction. There is a stain on the top.

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1930s Sportking Cap

This vintage darted eight panel flat cap dates from the 1930s.  It was made by Universal Sportking.  It is a wonderful oatmeal flecked tweed with a blue and yellow overcheck.  Unfortunately, the moths have gotten to this one at some point in its 75 year lifespan.  It is a size 7.    Photobucket





1930s cap construction

This cap dates from sometime in the late 1930s through mid 1940s. It is an inexpensive workwear one, with cheap imitation leather sweatband, cracked all to hell from years of sitting in the back room of a shop.


Because of the condition and small size, I have taken it apart to make a pattern from it. By sometime in the summer, expect to see reproductions based on this 1930s cap for sale. I’m working on other patterns as well, including a one piece, eight dart type cap, also based on a 1930s original.

In keeping with the original $0.50 price of this cap, the brim is made of the finest material- heavy cardboard.

The eight panels taken apart. The pattern is cut from the material with very little waste.

The eight panels are sewn together to create the top of the cap. As this is an unlined cap, seam tape is sewn over all the seams for a neater look. The last piece of seam tape is double the length and goes over top all the other pieces, hiding all their edges. A cloth covered button is riveted at the center of the cap, where the eight panels meet. The bottom edge is folded over and sewn with a piece of interfacing to stiffen the opening of the cap.
The brim, in this case cardboard, in other cases rubber or leather, is covered in fabric with a trailing edge. That edge is sewn to the inside of the cap’s opening, and the brim is flipped out. Finally, a sweatband is installed, covering the rough edge of the brim.

1930s Thistle workwear eight panel cap

This cap is deadstock and still has the original tissue paper inside. It has a white leather sweatband and a removable lining, making it more comfortable for year-round wear. These old caps don’t survive nearly as well as felt hats of the era. These were more popular as sporting hats, or with the working class. They were inexpensive, they were treated rough and they were thrown out. Most deadstock you see is in smaller sizes- the ones that were harder to sell.